Examples of Bolt Failures

M16 Flanged Bolt Failure

Fatigue failure of flanged bolt Failure of a M16 flanged fastener of strength grade 12.9. This fastener failed as a result of fatigue failure. Following a detailed investigation of the assembly, the torque specification was too low. The torque specified was 180 Nm that resulted in a preload of 71000 N. This preload was insufficient to prevent the forces applied to the bolt opening the joint causing high alternating stresses to be sustained by the bolt.

The problem was resolved by increasing the tightening torque applied to the bolt so that a higher proportion of its yield strength was used.

The strength of the fastener was not being utilised, reducing the preload that the fastener was capable of providing. A tightening torque of 300 Nm was subsequently specified that resulted in a preload of 119000 N that was sufficient to sustain the forces applied to the joint.

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