The Use of Two Nuts to Prevent Self Loosening
Many types of old machinery have two nuts on the bolts. A thin nut is frequently used in these applications. Sometimes the thin nut can be observed below the standard thickness nut and on other installations, it’s on top. Although it may seem counter-intuitive, the thin nut should go next to the joint and not be put on last. In other applications, for example on column attachments, two standard thickness nuts are frequently used.

In this article the effectiveness of this locking method is investigated and the tightening procedure that should be used if effective locking is to be achieved.

The use of two plain nuts goes back at least 150 years based upon observation of historic machinery. Tightening one nut down and then simply tightening another nut on top of it achieves little locking effect. A specific procedure needs to be followed if locking is to be achieved. When a thin and thick nut are used, it may be thought that the thick nut should go next to the joint since this would take the entire load. However, by placing the thin nut on first, when the thick nut is tightened on top of it, the load on the threads of the thin nut are relieved of their load.

The thin nut should be placed on the bolt first. This nut is typically tightened to between 25% to 50% of the overall tightening torque. The second (thick) nut is then placed on the bolt and the thin nut held to prevent rotation by a spanner whilst the thick nut is tightened to the full torque value. The series of diagrams show the effect that the procedure has on forces present between the nuts and in the bolt.

When the thick nut is tightened onto the thin nut, as the load increases, the load is lifted from the pressure flanks of the thin nut. As tightening continues a point is reached when the bolt thread touches the top flanks of the thin nut. At this point F3 = F2. Continuing to tighten the top nut results in the jamming of the threads leading to F3 > F2. If tightening is continued, the force between the two nuts will continue to increase. If the thick nut is overtightened, there is the risk of thread stripping or the tensile fracture of the bolt between the two nuts.

The reason why the two nut system is effective in resisting self loosening is due to the way the threads are jammed together (hence the term jam nut being frequently used for the thin nut). Since the bolt thread is in contact with the top flank of the small nut and the bottom flank of the top nut, relative thread movement is not possible. For self-loosening to occur, relative movement between the bolt and nut threads must occur. It is this jamming action that is the secret of the two-nut method.

In order to achieve the appropriate bolt preload prior to the threads jamming it is necessary to tighten the smaller nut. The greater the grip length of the joint, the greater is the extension needed to achieve a given preload and hence the higher the initial load that must be sustained by the small nut. Although the axial backlash can be calculated for given tolerance conditions of the nut and bolt threads, there can be a factor of 10 difference between the minimum and maximum values. Such variation makes it difficult to establish the correct preloading of the small nut. As a result, the bottom nut is tightened to a simple percentage (i.e. 25% to 50% of the overall torque value). Two full height nuts can be used if the principles that have been outlined above are followed. Small (jam nuts) are frequently used since there is no need to have a full height nut on the bottom since the threads do not carry the load. An advantage of a thin nut in this application is that a greater amount of axial backlash will be provided for a given tolerance class.

The two videos shown below presents the results of a Junker fastener vibration test performed on the two arrangements that a thick and thin nut on can be arranged. The tests were conducted to investigate the effectiveness of the two-nut method in terms of resistance to self-loosening. A Junker transverse vibration test machine was used with M10 nuts and bolts. The results are illustrated in the graph below. With the small nut on top, both nuts can be observed to rotate together and can subsequently come completely loose. The results are slightly better than is normally observed with a single plain nut. With the small nut next to the joint, some relaxation occurs but not a significant amount of self-loosening . The performance of the two-nut method, when properly applied, provides a superior locking capability when compared to many so-called lock nuts. The proper application of the two-nut method is time intensive and requires a degree of skill and is hence unlikely to make a major comeback on new machinery any time soon.

The first video shows a test in which the normal height nut is tightened onto the joint first followed by the thin nut being tightened on top.

In this second test shown below, the thin nut was placed next to the joint and the normal height nut tightened on top.

View Video with the Thick Nut Next to the Joint

View Video with the Thin Nut Next to the Joint

 

A word of warning

Sometimes there are reasons other than self-loosening why two nuts may be used. Two nuts can be used to reduce the risk of thread stripping especially if the threads are galvanised. Hence there may be a good reason to use two nuts i.e. to ensure that the full strength of the bolt is developed rather than a premature failure from thread stripping. If there is a significant amount of fastener extension that would be developed i.e. when a long bolt is used, then using the thin nut on the bottom can be inappropriate. In such circumstances the bolt extension could be such that the thin nut would sustain thread stripping due to the extension exceeding the thread clearance available in the thin nut. Hence the warning that placing the thin nut next to joint is not appropriate in all circumstances.

Tightening the thin nut on top of the thick nut tends not to work since there is minimal bolt extension existing in the threads between two nuts. Hence they prone to loosening as a result of embedding between the nut surfaces even under an axial load situation when self-loosening (i.e. nut rotation) would tend not to occur.

If you are still in doubt about the above, take heed of the following statement in section 5 of ISO 898-2: 2012 (Mechanical properties of fasteners made of carbon steel and alloy steel — Part 2: Nuts with specified property classes — Coarse thread and fine pitch thread), to quote: "Thin nuts used as jam nuts should be assembled together with a regular nut or a high nut. In assemblies with jam nut, the thin nut is first tightened against the assembled parts and then the regular or high nut is tightened against the thin nut."

 

You may also be interested in an article published on this topic:

 

The use of two nuts to prevent self-loosening

Published in the November 2008 issue of Fastener and Fixing magazine, this article looks at the use of two nuts to prevent self-loosening. Many types of old machinery have two nuts on the bolts. A thin nut is frequently used in these applications. Sometimes the thin nut can be observed on top of a standard thickness nut and on other installations, it’s next to the joint, under the thick nut. Although it may seem counter-intuitive, the thin nut should go next to the joint and not be put on last. In other applications, for example on column attachments, two standard thickness nuts are frequently used.

A series of tests were conducted to investigate the effectiveness of the two-nut method in terms of resistance to self-loosening. A Junker transverse vibration test machine was used with M10 nuts and bolts. With the small nut on top, both nuts can be observed to rotate together and can subsequently come completely loose. The results are slightly better than is normally observed with a single plain nut. With the small nut next to the joint, some relaxation occurs but not a significant amount of self-loosening . The performance of the two-nut method, when properly applied, provides a superior locking capability when compared to many so-called lock nuts. The proper application of the two-nut method is time intensive and requires a degree of skill and is hence unlikely to make a major comeback on new machinery any time soon.